Infinity Unveils Secondary Food Packaging Machines for Small Businesses

Secondary Food Packaging Machines for Small Businesses: In the ever-evolving landscape of the food industry, small businesses are constantly seeking ways to enhance efficiency and reduce costs. One key aspect that often gets overlooked is the packaging process. Secondary food packaging machines can be a game-changer for small enterprises, offering automation, precision, and consistency. In this blog post, we will explore the benefits and considerations of incorporating secondary food packaging machines into small business operations.

I. The Importance of Efficient Packaging:

Packaging is more than just a way to protect products; it plays a crucial role in marketing and consumer perception. In a small business setting, where resources may be limited, optimizing the packaging process becomes essential. Efficient packaging not only ensures product safety but also contributes to a positive customer experience, ultimately influencing brand loyalty.

II. Advantages of Secondary Food Packaging Machines for Small Businesses:

1. Increased Efficiency:
   • Automation reduces manual labor, leading to faster and more consistent packaging.
   • Higher production rates enable small businesses to meet growing demand without compromising quality.
2. Cost Savings:
   • Reduced labor costs and increased productivity contribute to overall cost savings.
   • Minimized packaging errors prevent product waste and save money in the long run.
3. Customization and Flexibility:
   • Many secondary packaging machines offer customization options to cater to various product sizes and shapes.
   • Flexibility in packaging design allows businesses to adapt to market trends and consumer preferences.
4. Improved Product Quality:
   • Precision and consistency in packaging contribute to a higher standard of product quality.
   • Enhanced protection against external factors, such as contamination or damage, ensures the integrity of the product.

III. Types of Secondary Food Packaging Machines for Small Businesses:

1. Secondary Packaging for Pouches (IBP-200)

• Purpose: Bundle products, and create neat flow-wrapped packages at high speeds
• Passed through sandwich conveyors for uniformity and reduced size for transport
• RACETRACK system: Utilized for high-speed product collation, gentle transfer, precise handling, and quick changeovers
• Pouch size: 100 gm to 1 kg
• Packing speed: Up to 20 secondary packs per minute
• Integration: Can be integrated with VFFS or HFFS machines
• Sensor-based technology: Enables exact product count and ensures 100% QA with a check-weighing option
• Customization: Solutions developed based on client’s requirements and application area

2. Automatic Shrink Wrapping Machine for Pouches (ISP-200)

• Functionality: Collates strips of products or single pouches, creating neat shrink packs at high production speeds
• Process: Flow-wrapped packs go through a shrink tunnel to achieve the desired shrink packs
• Versatility: Suitable for bundling either single pouches or strips of pouches based on project needs
• Speeds: Maximum input speed of 100 packs/minute from VFFS; Output speed of 8-12 secondary packs per minute
• Integration: Can be integrated with VFFS and HFFS machines
• Technology: Sensor-based technology ensures exact product count, guaranteeing 100% QA products reach customers
• Customization: Every secondary packaging solution is developed and customized to meet the client’s specific requirements and application area.

3. Automatic Cartoning Machine (ACM-100)

• Continuous motion horizontal cartoning system
• Gentle carton erection from the magazine
• Accurate product insertion and carton sealing with tuck or glue options
• Interlock features for “no carton no product” solution
• Ideal for high-end products and folding cartons
• Optional visualization of products during the packaging process
• Outstanding ergonomic operator concept
• Product validation with counters and weigh checkers
• State-of-the-art control technology and operator-friendly HMI concept
• High-quality standards with an unbeatable price/performance ratio

• Fully integrated and 100% servo-driven case packaging system
• Matches speed, accuracy, and efficiency requirements
• Integrated with high-speed primary VFSS or HFFS
• Conveying technology for easy product collation or matrix formation
• Robotic Pick & Place application for precise product handling
• Gripper mechanism with mechanical and vacuum suction cups for accurate placement
• Carton erectors with bottom taping, closures, and transfer for the next processes
• Optional quality assurance with weighing scale for 100% conforming products
• Space-saving footprint with unbeatable flexibility
• Top load pick-and-place machine achieves higher throughputs and multitasking
• Rugged, compact system for boosting top-loading output
• Rotors deposit flexible bags into cases for diverse pack patterns at high speeds
• Open design provides exceptional visibility of the packaging process
• Fast and easy operator training within a compact footprint.

• Precise Pouch Flattening: The products, received from the primary VFFS, go through a sandwich conveyor that precisely flattens pouches. This ensures perfect product alignment and reduces the size of the final shipping bag.
• Gate Flap Assembly: Products are assembled at the gate flap assembly, creating the desired matrix, ensuring accurate product count, and facilitating easy entry to the secondary VFFS bag.
• Impressive Throughput: With a maximum input speed of 100 packs/minute from the primary VFFS, the IBL-500 boasts an output speed of 8-12 secondary packs per minute.
• Integration Flexibility: The system can be seamlessly integrated with your existing VFFS and HFFS machines, enhancing your overall packaging process.
• Sensor-Based Technology: Leveraging cutting-edge sensor technology, the IBL-500 ensures the exact count of your products. This translates to a 100% QA guarantee, assuring your customers of receiving top-notch products.
• Check-Weighing Option: Take quality control to the next level with the built-in check-weighing option, providing an additional layer of assurance in your packaging process.

6. Automatic Bagging Machine (IBG-8)

• Collects products from VFFS or HFFS
• Handles large pouches (0.5Kg to 5Kg)
• Utilizes a sandwich conveyor for precise pouch flattening
• Check Weighers or Metal Detector for Quality Assurance
• Assembles products at gate flap for matrix and easy entry to PP woven sack
• Maximum input speed: 100 packs/minute
• Output speed: 7-8 secondary packs/minute
• Sensor-based technology for accurate product count
• 100% quality assurance with a check-weighing option
• Customized packaging solutions based on client needs

IV. Considerations Before Implementation:

1. Budget Constraints:
   • Evaluate the initial investment and ongoing maintenance costs.
   • Consider the long-term benefits and return on investment.
2. Product Variability:
   • Assess the diversity of your product range to choose a machine that accommodates various shapes and sizes.
3. Space Availability:
   • Ensure that there is adequate space for the secondary packaging machine within your production facility.
4. Training and Support:
   • Check for the availability of training programs and reliable customer support from the machine manufacturer.

Conclusion:

Incorporating secondary food packaging machines into small business operations is a strategic move toward increased efficiency, cost savings, and improved product quality. While the initial investment may seem daunting, the long-term benefits in terms of productivity and customer satisfaction make it a worthwhile consideration. As the food industry continues to evolve, embracing automation in packaging is a key step for small businesses looking to thrive in a competitive market.

Infinity’s Fully Automatic Secondary Packaging Solutions:

• Pouch Bundling & Wrapping
• Automatic Pouch Baler System
• Automatic Cartoning Machine
• Automated Case Packers

For more information, Contact us

• WhatsApp or Call: +91 8484922042
• Mail: info@infinitysols.com
• Website: www.infinitysols.com