Why Material Handling Systems Matter in Secondary Packaging Automation

December 27, 2025 • 3 min read

Why Material Handling Systems Matter in Secondary Packaging Automation

The Prospects for Effective Industrial Management Conveyors and forklifts are no longer the only components of material handling systems in 2026. They are now intelligent, automated, and essential components of manufacturing facilities, storage facilities, and distribution hubs worldwide. Material handling has developed into a crucial factor in speed, safety, and success as companies expand more quickly and clients expect quicker deliveries. According to recent market research, the global market for material handling equipment is growing quickly and is predicted to reach over USD 7.2 billion by 2035 as a result of increased automation, e-commerce expansion, and smart technology adoption.


A Material Handling System: What Is It?

 
All the tools and techniques needed to transport, manage, store, and safeguard materials are referred to as a material handling system.



Why Material Handling Is Changing in 2026

 
In the past, material handling simply meant moving an object from one place to another. But now, material handling has also become more advanced. It has now been replaced by smart automation, data-driven decision-making, sustainability, and flexible operations. Another major change in this field is automation. To ensure accurate data and faster operations, companies worldwide are now using smart sensors and robotic technologies. For example, Autonomous Mobile Robots (AMRs) and robotic picking systems are becoming common because they can navigate warehouse floors without fixed tracks and avoid obstacles in real time, improving workflows and reducing labor costs. This data helps in understanding when a machine needs maintenance. The data displayed on the device makes it easier to avoid damage and downtime.
The combined work of humans and machines


Experts say machines and humans should work together. Machines should handle repetitive and critical tasks, while humans should focus on making complex decisions, maintenance, and supervision. This machine-human balance improves productivity and making new opportunities for skilled jobs in operating and maintaining advanced systems.


Material Handling in Emerging Markets: Material handling systems are rapidly evolving in markets like India, Thailand, and Africa. Automated Storage and Retrieval Systems (AS/RS) and high-rack warehouses are adopted to maximize space and handle high inventory. Industries like battery manufacturing, electric vehicles, and semiconductors are driving the demand for advanced, precision handling equipment. This indicates that material handling systems are not only global trends but also crucial components of local industrial transformation.


Sustainability and Green Operations
Sustainability is now no more. Material handling systems are become greener with electric forklifts, battery-powered by automated vehicles, energy-efficient conveyors, and renewable energy in now warehouses. These eco-friendly technologies will help to reduce carbon footprints and operating costs. This shift is important as governments and companies commit to net-zero emissions goals and sustainable business practices.


Material Handling Growth by E commerce
The huge growth of e-commerce has changed how products move through warehouses and distribution centers. Customers want faster delivery, which means warehouses have to process orders quick and more accurate. This demand is increasing lot of investment in automated sortation systems and high-speed conveyor systems.



Conclusion
Material handling systems and equipment’s are no longer simple conveyors and forklifts. In 2026, machines are smart, connected, and powerful and shape modern supply chains and manufacturing. With the automation, AI, IoT, and sustainability driving innovations, businesses are making modern material handling solutions for a faster, safer, and more efficient future. Investing in the right material handling system is now key of success.